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Technical Paper

Electric Vehicle Interior Noise Contribution Analysis

2016-04-05
2016-01-1296
Noise excitation sources are different between electric vehicles and conventional vehicles due to their distinct propulsion system architecture. This work focuses on an interior noise contribution analysis by experimental measurements and synthesis approach using a methodology established based on the principle of noise path analysis. The obtained results show that the structure-borne noise from the tire-road excitation acts as a major contributor to the overall interior noise level, and the structure-borne noise from the power plant system contributes noticeably as well, whereas contributions from the electric motor and tire are relatively insignificant.
Technical Paper

Energy Dissipation Characteristics Analysis of Automotive Vibration PID Control Based on Adaptive Differential Evolution Algorithm

2024-04-09
2024-01-2287
To address the issue of PID control for automotive vibration, this paper supplements and develops the evaluation of automotive vibration characteristics, and proposes a vibration response quantity for evaluating the energy dissipation characteristics of automotive vibration. A two-degree-of-freedom single wheel model for automotive vibration control is established, and the conventional vibration response variables for ride comfort evaluation and the energy consumption vibration response variables for energy dissipation characteristics evaluation are determined. This paper uses the Adaptive Differential Evolution (ADE) algorithm to tune the PID control parameters and introduces an adaptive mutation factor to improve the algorithm's adaptability. Several commonly used adaptive mutation factors are summarized in this paper, and their effects on algorithm improvement are compared.
Technical Paper

Enhancing Lateral Stability in Adaptive Cruise Control: A Takagi-Sugeno Fuzzy Model-Based Strategy

2024-04-09
2024-01-1962
Adaptive cruise control is one of the key technologies in advanced driver assistance systems. However, improving the performance of autonomous driving systems requires addressing various challenges, such as maintaining the dynamic stability of the vehicle during the cruise process, accurately controlling the distance between the ego vehicle and the preceding vehicle, resisting the effects of nonlinear changes in longitudinal speed on system performance. To overcome these challenges, an adaptive cruise control strategy based on the Takagi-Sugeno fuzzy model with a focus on ensuring vehicle lateral stability is proposed. Firstly, a collaborative control model of adaptive cruise and lateral stability is established with desired acceleration and additional yaw moment as control inputs. Then, considering the effect of the nonlinear change of the longitudinal speed on the performance of the vehicle system.
Journal Article

Experimental Investigation of the Mechanical Behavior of Aluminum Adhesive Joints under Mixed-Mode Loading Conditions

2018-04-03
2018-01-0105
In recent years, structural adhesives have rapidly become the preferred alternative to resistance spot welding in fabricating stronger, lighter aluminum connections. Connections inevitably undergo and must withstand complex quasi-static and/or dynamic loads during their service life. Therefore, understanding how loading conditions affect the mechanical behavior of adhesive joints is vital to their design and the advancement of structural safety. Quasi-static and dynamic tests are performed to analyze both the strength and failure modes of aluminum 6062 substrates bonded by an adhesive (Darbond EP-1506) for an array of loading directions. An Arcan test device, which enables application of mixed-mode loads ranging from pure peel (mode I) to pure shear (mode II) to the adhesive layer, is employed in quasi-static testing. A self-designed medium-speed test machine is utilized to perform dynamic testing.
Technical Paper

Experimental Study on Ammonia-Methanol Combustion and Emission Characteristics in a Spark Ignition Engine

2024-04-09
2024-01-2820
Ammonia and methanol are both future fuels with carbon-neutral potential. Ammonia has a high octane number, a slow flame speed, and a narrow ignition limit, while methanol has a fast flame speed with complementary combustion characteristics but is more likely to lead to pre-ignition and knock. In this paper, the combustion and emission characteristics of ammonia-methanol solution in a high compression ratio spark ignition engine are investigated. The experimental results show that the peak in-cylinder pressure and peak heat release rate of the engine when using ammonia-methanol solution are lower and the combustion phase is retarded compared with using methanol at the same spark timing conditions. Using ammonia-methanol solution in the engine resulted in a more ideal combustion phase than that of gasoline, leading to an increase in indicated thermal efficiency of more than 0.6% and a wider range of efficient operating conditions.
Technical Paper

Experimental Study on Source Identification of Bus Floor's Vibration

2014-04-01
2014-01-0014
To find out the main excitation sources of a bus floor's vibration, modal analysis and spectral analysis were respectively performed in the paper. First we tested the vibration modal of the bus's floor under the full-load condition, and the first ten natural frequencies and vibration modes were obtained for the source identification of the bus floor's vibration. Second the vibration characteristic of the bus floor was measured in an on-road experiment. The acceleration sensors were arranged on the bus's floor and the possible excitation sources of the bus, which includes engine mounting system, driveline system, exhaust system, and wheels. Then the on-road experiment was carefully conducted on a highway under the four kinds of test condition: in-situ acceleration, uniform velocity (90km/h, 100km/h, 110km/h, 120km/h), uniform acceleration with top gear, and stall sliding condition with neutral gear.
Technical Paper

Experimental and Analytical Property Characterization of a Self-Damped Pneumatic Suspension System

2010-10-05
2010-01-1894
This study investigates the fundamental stiffness and damping properties of a self-damped pneumatic suspension system, based on both the experimental and analytical analyses. The pneumatic suspension system consists of a pneumatic cylinder and an accumulator that are connected by an orifice, where damping is realized by the gas flow resistance through the orifice. The nonlinear suspension system model is derived and also linearized for facilitating the properties characterization. An experimental setup is also developed for validating both the formulated nonlinear and linearized models. The comparisons between the measured data and simulation results demonstrate the validity of the models under the operating conditions considered. Two suspension property measures, namely equivalent stiffness coefficient and loss factor, are further formulated.
Technical Paper

Fault-Tolerant Control of Regenerative Braking System on In-Wheel Motors Driven Electric Vehicles

2020-04-14
2020-01-0994
A novel fault tolerant brake strategy for In-wheel motor driven electric vehicles based on integral sliding mode control and optimal online allocation is proposed in this paper. The braking force distribution and redistribution, which is achieved in online control allocation segment, aim at maximizing energy efficiency of the vehicle and isolating faulty actuators simultaneously. The In-wheel motor can generate both driving torque and braking torque according to different vehicle dynamic demands. In braking procedure, In-wheel motors generate electric braking torque to achieve energy regeneration. The strategy is designed to make sure that the stability of vehicle can be guaranteed which means vehicle can follow desired trajectory even if one of the driven motor has functional failure.
Technical Paper

Finite Element Analysis of Light Vehicle Cab's Hydraulic Mount Based on Fluid-Structure Interaction Method

2011-05-17
2011-01-1604
Hyperelastic model constants of rubber material are predicted based on test date. The fluid-structure interaction model of light vehicle cab's hydraulic mount is established. Static characteristics of the hydraulic mount are analyzed by quasi-static method. In dynamic characteristics analysis, the flow model of fluid is set to turbulent K-Epsilon RNG. The dynamic stiffness and loss angle of the hydraulic mount are presented via the finite element model. The simulations of static and dynamic characteristics agree well with corresponding test results. The effects of main structure parameters to the dynamic characteristics of the hydraulic mount are analyzed based on the finite element model.
Technical Paper

Functional Safety Concept Design of Vehicle Steer-by-Wire System

2024-04-09
2024-01-2792
Steer-By-Wire (SBW) system directly transmits the driver's steering input to the wheels through electrical signals. However, the reliability of electronic equipment is significantly lower than that of mechanical structures, and the risk of failure increases, so it is important to conduct functional safety studies on SBW systems. This paper develops the functional safety of the SBW system according to the requirements of the international standard ISO26262, and first defines the relevant items and application scope of SBW system. Secondly, the Hazard and Operability (HAZOP) method was used to combine scenarios and possible dangerous events to carry out Hazard Analysis and Risk Assessment (HARA), and the Automotive Safety Integrity Level (ASIL) was obtained according to the three evaluation indicators of Exposure, Severity and Controlabillity, and then the corresponding safety objectives were established and Fault Tolerant Time Interval (FTTI) was set.
Journal Article

Further Study of the Vehicle Rattle Noise with Consideration of the Impact Rates and Loudness

2020-04-14
2020-01-1261
With the prevalent trend of the pure electric vehicle, vehicle interior noise has been reduced significantly. However, other noises become prominent in the cabin. Especially, the BSR noise generated by friction between parts and the clearance between components become the elements of complaints directly affect the quality of vehicles. Currently, the BSR noises are subjectively evaluated by experts, and the noise samples are simply labeled as ‘qualified’ or ‘unqualified’. Therefore, it is necessary to develop an evaluation model to assess the BSR noise objectively. In this paper, we study the vehicle rattle noise intensively. Several types of rattle noise were recorded in a semi-anechoic room. The recorded signals were then processed in the LMS test lab. to extract the single impact segments. A pool of simulated signals with different impact rates (number of impacts per second) and various loudness was synthesized for analyzation.
Technical Paper

Glow Plug Assisted Compression Ignition (GA-CI) in Cold Conditions

2017-10-08
2017-01-2288
Low temperature combustion (LTC) is an advanced combustion mode, which can achieve low emissions of NOx and PM simultaneously, and keep relatively high thermal efficiency at the same time. However, one of the major challenges for LTC is the cold condition. In cold conditions, stable compression ignition is hard to realize, while thermal efficiency and emissions deteriorate, especially for gasoline or fuel with high octane number. This study presents using pressure sensor glow plugs (PSG) to realize Glow plug assisted compression ignition (GA-CI) at cold conditions. Further, a glow plug control unit (GPCU) is developed, a closed-loop power feedback control algorithm is introduced based on GPCU. In the experiment, engine coolant temperature is swept. Experimental results show that GA-CI has earlier combustion phases, larger combustion duration and higher in-cylinder pressure. And misfire is avoided, cycle-to-cycle variations are greatly reduced.
Technical Paper

Heat Generation Mechanism and Failure Analysis of Shock Absorber

2015-04-14
2015-01-0607
This paper proposes a theoretical model to interpret the heat generation mechanism and thermal failure of shock absorber. For a common structure of double-tube shock absorber, all frictions between two contacting components of shock absorber are calculated particularly. The heat generation mechanism and heat distribution can be explained with the theoretical model. Thermal failure is a recurrent malfunction for traditional shock absorbers, which leads to shorten the service lives of vehicle components. Heat generation experiments are accomplished to validate the thermal degeneration of shock absorber. So this study is meaningful to develop a new system of vibration attenuation with satisfying reliability, which is essential to improve the riding comfort and handling stability of vehicles.
Journal Article

High Speed Imaging Study on the Spray Characteristics of Dieseline at Elevated Temperatures and Back Pressures

2014-04-01
2014-01-1415
Dieseline combustion as a concept combines the advantages of gasoline and diesel by offline or online blending the two fuels. Dieseline has become an attractive new compression ignition combustion concept in recent years and furthermore an approach to a full-boiling-range fuel. High speed imaging with near-parallel backlit light was used to investigate the spray characteristics of dieseline and pure fuels with a common rail diesel injection system in a constant volume vessel. The results were acquired at different blend ratios, and at different temperatures and back pressures at an injection pressure of 100MPa. The penetrations and the evaporation states were compared with those of gasoline and diesel. The spray profile was analyzed in both area and shape with statistical methods. The effect of gasoline percentage on the evaporation in the fuel spray was evaluated.
Technical Paper

Impact Theory Based Total Cylinder Sampling System and its Application

2008-06-23
2008-01-1795
A novel non-destroy repeatable-use impact theory based total cylinder sampling system has been established. This system is mainly composed of a knocking body and a sampling valve. The knocking body impacts the sampling valve with certain velocity resulting in huge force to open the sampling valve and most of the in-cylinder gas has been dumped to one sampling bag for after-treatment. The feasibility and sampling response characteristics of this impact theory based total cylinder sampling system were investigated by engine bench testing. Within 0 to 35°CA ATDC (Crank Angle After Top Dead Center) sample timing 50 percent to 80 percent of in-cylinder mass would be sampled, which was a little less compared with the traditional system. The half decay period of pressure drop was 10 to 20 degrees crank angle within 0 to 60°CA ATDC sample timing, which was about 2-3 times of the traditional system.
Journal Article

Impact of Particle Characteristics and Engine Conditions on Deposit-Induced Pre-Ignition and Superknock in Turbocharged Gasoline Engines

2017-10-08
2017-01-2345
Low Speed Pre-Ignition (LSPI), also referred to as superknock or mega-knock is an undesirable turbocharged engine combustion phenomenon limiting fuel economy, drivability, emissions and durability performance. Numerous researchers have previously reported that the frequency of Superknock is sensitive to engine oil and fuel composition as well as engine conditions in controlled laboratory and engine-based studies. Recent studies by Toyota and Tsinghua University have demonstrated that controlled induction of particles into the combustion chamber can induce pre-ignition and superknock. Afton and Tsinghua recently developed a multi-physics approach which was able to realistically model all of the elementary processes known to be involved in deposit induced pre-ignition. The approach was able to successfully simulate deposit induced pre-ignition at conditions where the phenomenon has been experimentally observed.
Journal Article

Improved Performance Prediction Model for Turbocharger Compressor

2008-06-23
2008-01-1690
In order to improve centrifugal compressor performance predictive capability, an improved recirculation loss model in two-zone modeling system is presented in this paper. The new loss model correlates Reynolds number of the impeller with the recirculation loss. Performance prediction by the improved model is carried out on two turbochargers with different sizes based on COMPAL mode of the code Concepts. The result shows that predictive performance by improved model is in high accordance with experimental measurement. On the other hand, compared with the larger size compressor, the small one has a performance which is more likely to be influenced by Reynolds number.
Technical Paper

Improvements on the Start Performance of Diesel Engine by Fuel Control Strategy Optimization and Heating Measures

2008-06-23
2008-01-1646
The incomplete combustion and misfire of diesel engine during starting result in unwanted white smoke. The histories of combustion and emission in different phases under different start conditions were studied in this paper. The optimization of the fuel injection control strategy under start conditions was performed. When the diesel engine is started under low temperature, the control strategy adapted to start the engine with a certain constant fuel mass injected per cycle, there may be misfire cycles in the initial period or in the transitional process, which is mainly caused by the mismatch between the fuel mass injected per cycle and the instantaneous engine speed. Therefore, an optimized control strategy was put forward, namely, the engine starts with high fuel mass injection in the first several cycles and then decreases step by step during the transitional period until it operates at idle condition. This strategy was validated to decrease significantly the misfire cycles.
Technical Paper

Improving Combustion and Emission Characteristics in Heavy-Duty Natural-Gas Engine by Using Pistons Enhancing Turbulence

2018-09-10
2018-01-1685
Compressed Natural Gas (CNG), because of its low cost, high H/C ratio, and high octane number, has great potential in automotive industry, especially for heavy-duty commercial vehicles. However, relative slow flame speed of natural gas leads to long combustion duration and low thermal efficiency and tends to cause knock combustion at high load, which will aggravate engine thermal load and reliability. Enhancing turbulence intensity in combustion chamber is an effective way to accelerate flame propagation speed and improve combustion performance. In this study, the flow simulations of several piston bowls with different inner-convex forms were carried out using three-dimensional computational fluid dynamics (3D-CFD) software CONVERGE. The numerical results showed the piston bowls with inner-convex could disturb the charge swirl motion and enhance turbulence of different intensity. A hexagram geometry bowl was proved to have the best function in strengthening turbulence intensity.
Technical Paper

In-situ Mechanical Characterization of Compression Response of Anode Coating Materials through Inverse Approach

2022-12-16
2022-01-7121
In this decade, the detailed multi-layer FE model is always applied for investigating the mechanical behavior of Li-ion batteries under mechanical abuse. However, establishing a detailed model of different types of batteries requires a series of material characterization of components. To improve the efficiency of the procedure of component calibration, we introduce a procedure of automatic coating material characterization as an example to represent the strategy. The proposed method is constructing a response solver through MATLAB to predict the mechanical behavior of the coating specimen's representative volume element (RVE) under designated test conditions. The coating material is represented through Drucker-Prager-Cap (DPC) model. All parameters, including boundary conditions and material parameters, are included in this solver.
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